FLEXTRACE heating cables with a constant output®

If the heating cable is to be installed onto a pipe for temperature maintenance, it is usually necessary for it to have set output for a length unit. When using serial resistance heating cables, it is necessary to have different ohmic values of the cables for different pipe lengths. If not, the cable installation planning is complicated, it requires a larger number of various ohmic levels and the cable length adjustments at the construction are limited. Using a cable with the same characteristic [W/m] at any length would be very helpful.

Operation principle:

A heating cable with a constant output is basically a chain of equal rezistors R connected parallelly, which provides the same output for each one of these sections. These rezistors are made of a resistance wire wound around the insulated supply conductors, with which thye are conductably connected in every contact point.

The sections between 2 adjacent contact points are marked as moduls. Therefore, this cable can heat only in the space between the 2 contact points, as shown in the following picture:



 

Heating cables with a constant output are fitted with the following insulations:
FTP type - thermoplastic (PVC),
FTSH type - silicone rubber,
FTTH type - fluorinepolymer (Teflon).

The letter H in the type marking indicates the flicking of the contact points for reasons of a higher reliability at higher operation temperatures. The attributes of each cable are based on the used insulation material. PVC insulation is used for temperatures up to 90°C. Silicone and fluorinepolymer insulations are resistant to temperatures up to 200°C. The fluorinepolymer insulation also has an excellent mechanical resistance and resistance for chemical influences. 

Heating cables with a constant output are characterized by a set output for a length unit [W/m]. Their length can be random an is only limited by the maximal current running through the supplying conductors. They can be shortened at installation as required without the need for any precise length calculations. They are powered from one side, the other side has a blind end. Specific accessories are used for the installation of each type of cable. The supply of these cables is initiated by a thermostat or regulator according to the pipe, technology or space temperature.


Heating cables with a constant output produced in several modifications. The principle of their marking is following:

FTx - basic version of the heating cable
FTx/T - heating cable with a tin-plated copper braiding, serving as a mechanical protection and grounding
FTx/I - heating cable with a stainless steel braiding, serving as a mechanical protection and grounding with an increased chemical resistance
FTx/TP - heating cable with a copper braiding and an outer thermoplastic jacket, which provides a mechanical and chemical protection against water-based compounds
FTx/TF - heating cable with a copper braiding and an outer fluorinepolymer jacket, which provides a mechanical and chemical protection against hydrocarbon-based compounds
FTx/IS - heating cable with a stainless steel braiding and an outer silicone jacket, which provides a mechanical and chemical protection against hydrocarbon-based compounds

In each series, there are several versions available with different nominal outputs.


Příklad značení topného kabelu:

FTSH/TF 30 - heating cable with a constant output with a silicone insulation, tin-plated copper braiding and an outer flurinepolymer jacket designated primarily for industrial applications. Heating output is 30W/m.

Standard supply voltage of heating cables with a constant output is 230 V, but can change up to 750V after an agreement. 

FTC – heating cable with a constant output for gutter heating

It is a heating cable with a constant output especially designed for heating of gutters, conduits and roof drains. It is equipped with an elastomer insulation, copper braiding and an outer jacket made of 105°C PVC. The jacket is resistant to UV rays. The heating output of 30W/m is designated in a way, that allows the cable, in most cases, to be installed once into the gutters and drains. more

FTC – heating cable with a constant output for gutter heating

FTX – heating cable with a constant output for installation into pipelines

A heating cable with a constant output especially designed for the anti-freeze protection of duct pipelines. It is completely waterproof and the outer XLPE jacket enables the installation into pipelines. more

FTX – heating cable with a constant output for installation into pipelines

FTS3/IS – heating cable with a high constant output for heating of rails and switches

A heating cable with a high constant output especially designed for the anti-freeze protection and protection from snow accumulation of railways, switches and third rails. A high specific output - 100W/m. more

FTS3/IS – heating cable with a high constant output for heating of rails and switches

ZFE/CGE – ZFA/CGA – heating cables with a constant output and fluorinepolymer insulation

These heating cables with a constant output are produced by the Groupe OMERIN concern. They possess a similar construction and applications as the heating cables of the FT series. The insulation is completely fluorinepolymer and their main advantage is the possibility of use in environments with an explosion risk. They are certified by ATEX. Both cables are mostly used for maintaining temperatures up to 150°C. more


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