FLEXTRACE auto-regulating heating cables®

After the market launch of auto-regulating heating cables (aka. auto-regulating heating belts) in 1971, they soon became the most used heating cables for pipeline heating all over the world.

Operation principle

The auto-regulating heating cable consists of a semi-conductor polymeric core, which is extruded between two parallel busbars. A polymeric insulation is then extruded over this core. Furthermore, the cable can be fitted with a metallic braiding or a fluorinepolymer or thermoplastic outer jacket.

The polymeric molecules with carbon particles conduct electric current through the feeding copper conductors. With increasing temperature the structure of the conductive material changes – carbon particles recede and this way increase the resistance against electric current. The heating output of the cable decreases. On the other hand, at low temperatures, the way for electric current is created and the output increases. Auto-regulating heating cables change their output according to the ambient temperature and supply just as much heat as is needed individually at any point of the length. Their length can be random and is only limited by the maximum current passing through the feed conductors.

  Auto-regulating heating cables cannot overheat or burn out, therefore they may be used without thermostats and regulators. It is possible to shorten the cables during installation without calculating exact lengths. Accessories specified for individual types of cables are used for the installation.

 

Operation principle, cable section


Auto-regulating heating cables of each series are produced in several modifications. The principle of their marking is following:

FSx basic version of the heating cable
FSx/T heating cable with a tin-plated copper braiding, serving as a mechanical protection and grounding
FSx/I 
heating cable with a stainless steel braiding, serving as a mechanical protection and grounding with an increased chemical resistance
FSx/TP 
heating cable with a tin-plated copper braiding and an outer thermoplastic jacket, which provides a mechanical and chemical protection against water-based compounds
FSx/TF heating cable with a tin-plated copper braiding
 and an outer fluorinepolymer jacket, which provides a mechanical and chemical protection against hydrocarbon-based compounds

In each series, there are several versions available with different nominal outputs. 


Example of a heating cable marking:

FST/TF 30 – auto-regulating heating cable for low temperatures designated primarily for industrial applications, with a tin-plated copper braiding and an outer fluorinepolymer jacket. Heating output is 30W/m at +10°C.

Standard supply voltage is 230 V, even 110 V (120 V) after an agreement. 

FSG – auto-regulating heating cables for low temperatures, for industrial, construction even domestic application

Auto-regulating cable for light industrial applications, construction and domestic use for anti-freeze protection and maintaining of low temperatures. It is constructed for use in environments with an explosion risk. more

FSG – auto-regulating heating cables for low temperatures, for industrial, construction even domestic application

FSH – auto-regulating heating cables for warm utility water heating - anti-Legionella germicide

An auto-regulating heating cable specially designed for HW temperature maintenance. When using an auto-regulating heating cable for HW temperature maintenance, the circulation pipes are not needed, so their losses are also eliminated as well as the need for a circulation pump. more

FSH – auto-regulating heating cables for warm utility water heating - anti-Legionella germicide

FST – auto-regulating heating cables for industry for low teperatures

Auto-regulating heating cable for industrial applications for anti-freeze protection and maintaining temperatures up to 65°C. It is constructed for use in environments with an explosion risk. more

FST – auto-regulating heating cables for industry for low teperatures

FSX - auto-regulating heating cables for industry for high temperatures

Auto-regulating heating cable for industrial applications for anti-freeze protection and maintaining temperatures up to 120°C. It is constructed for use in environments with an explosion risk. more

 FSX - auto-regulating heating cables for industry for high temperatures


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